Tag Archives: roller chain machine

China wholesaler Plastic Roller Chain (POM +SS 304) 40p for Conveyor Machine

Product Description

Small Pitch Roller Chains
Type: PC 35, PC 40, PC50, PC60
Materials: POM+ stainless steel
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White
We are manufacturer professionally in plastic top chains, stainless steel top chains, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.

type PC 35, PC 40, PC50, PC60
 
Materials POM+ stainless steel
 
Pitch 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
 

Small Pitch Roller Chains
Type: PC 35, PC 40, PC50, PC60
Materials: POM+ stainless steel
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White

Advantages: short pitch, low noise, light weight,
corrosion resistance, diamagnetic.
Plasic roller chains can be widely use for eletronic, food,medicine, chemical industry etc.
We are manufacturer professionally in plastic top chains, stainless steel top chains, and other conveyor components. We have abtained the quality certificate of ISO 9001: 2000, and our products have been sold to Europe, Middle East, America and many other coutries and regions.

Our products application:
Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry

Material: Plastic
Structure: Roller Chain
Surface Treatment: No
Chain Size: 12.7mm
Feature: Wear Resistant
Advantage: Corrosion Resistance
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:

– Material Selection:

Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.

– Corrosion Resistance Ratings:

Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.

– Environmental Factors:

Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.

– Coating or Surface Treatment:

If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.

– Compatibility with Cleaning Methods:

Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.

– Operational Considerations:

Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.

– Cost-Effectiveness:

Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.

By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.

conveyor

What are the design considerations for a long-span conveyor chain conveyor?

Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:

1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.

2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.

3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.

4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.

5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.

6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.

7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.

8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.

9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.

By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.

conveyor

What are the environmental considerations when using a conveyor chain?

When using a conveyor chain, there are several environmental considerations to take into account:

1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.

2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.

3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.

4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.

5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.

6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.

By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.

China wholesaler Plastic Roller Chain (POM +SS 304) 40p for Conveyor Machine  China wholesaler Plastic Roller Chain (POM +SS 304) 40p for Conveyor Machine
editor by CX 2023-10-19

China supplier GB ISO Standard Machine Small Single Row Transmission Conveyor Roller Chain with high quality

ProductDescription

ProductDescription

ProductParameters

TypeANSIchainNo.DIN/ISOchainNo.Application
Normal GB,ISO,ANSI,DIN
StandardAandstandardBprecisionrollerchain,conveyorchain
specialchainwithaccessories,weldingchain,leafcZheJiang dsprocket
forty,50,sixty,80,100,120,140,a hundred and sixty,180,two hundred,240
C40,C50,C60,C80,C100,C120,C140,C160
08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A
C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A
Foodprocessing,pharmaceuticalandchemicalindustries,electronics,machinery
householdappliances,automotivemanufacturing,metallurgy,sewagetreatment
Sequence Aseries,Bseries

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FAQ      

1.AreyoumanufacturerortradeCompany?
Wearea factoryfoundedin1997withtradeteamforinternationalservice.

two.Whattermsofpaymentyouusuallyuse?
T/T30%depositand70%againstdocument,WesternUnion,L/Catsight

three.Whatisyourleadtimeforyourgoods?
Normally35daysafterconfirmedorder.30dayscouldbeavailableinlowseasonforsomeitems(duringMaytoJuly),and45daysduringnewyearandhotseason( JantoMarch).

4.Samples
Forcustomerswhoneedsampleconfirmationbeforeordering,pleasebearinmindthatthefollowingpolicywillbeadopted:
one)AllsamplesarefreeofchargewiththemaximumvaluenotexceedingUSD100.
two)Thecouriercostforthefirst-timesamplesendingwillbechargedforbytheconsignee.Wewillsendthesampleswithfreighttobecollected.SopleaseinformyouraccountwithFedEx,UPS,DHLorTNTsothatwecanproceedpromptly.
3)Thefirst-timecouriercostwillbetotallydeductedfromthecontractvalueofthetrialcooperation.
four) OEM/ODMarebothavailable.

Roller Chain Essentials

Ahead of choosing the appropriate roller chain for your machine, it is necessary to find out some essentials. Understand about sprockets, tensile energy, pitch, and width. Study this article to find out more. It will aid you make an educated determination. Getting the proper merchandise is essential, but it’s not often as simple as selecting a brand name. You require to select a company that supports its goods and provides excellent services.
chain

Roller sprocket

If you are planning to purchase roller sprockets for your application, you should very first seem at the different sorts obtainable. Sprockets accessible for solitary-strand roller chains are manufactured by Boston Metal – Sort B sprockets are drilled to dimension. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is critical when choosing the appropriate sprocket for your application. Making use of a caliper to evaluate the diameter of a toothless plate is a good way to establish the specific size of the sprocket. A caliper is the diameter of a plate without enamel. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Yet another type of sprocket is the steel break up sprocket, which is split in diameter. This sort is simple to put in and remove, and is held jointly by bolts in the hub. Typically, break up sprockets have chain pitches ranging from forty to 240 and bores ranging from 3/4″ to 6″. The break up sprockets are designed with one particular pointing towards the ceiling and the other two parallel to the ground.
When searching for sprockets, it is critical to remember that they are made especially for a distinct chain. All chains are created to distinct expectations. In the United States, the most widespread normal is ANSI. The chain pitch is the length amongst the middle of every pin and the centre of the subsequent pin. In the US, the regular is constantly measured in eight-inch intervals.
In addition to sprocket dimensions, sprocket pitch and the area location also affect chain lifestyle. In contrast to belt sprockets, which are created of solid metal, the teeth on roller sprockets are stamped from metal sheet or pressed from powdered metal. The more difficult the teeth, the for a longer time the chain will previous.

Roller chain pitch

The pitch of a roller chain is the distance in between the sprocket and the pin. The smaller sized the thread pitch, the scaled-down the bushing wear. Normally talking, the scaled-down the pitch, the longer the lifestyle of the chain. For greatest performance and longest life, manufacturers advise a minimal chain pitch of 2% to 3%. Chain pitch is crucial to guarantee suitable functionality, and the manufacturer suggests that you substitute the chain when it reaches 2% to 3% of typical.
To establish the proper chain pitch for a certain chain, 1st figure out the sprocket dimension and pitch. Pitch is the distance among pin centers, calculated in 1/8 inch increments. The pin diameter of the chain is also essential. If you happen to be not sure about the pin diameter of your chain, measure a few back links to get a good typical looking through. Alternatively, use a caliper to evaluate the inside diameter of the sprocket and depend the number of teeth.
When sizing a sprocket, measure the chain amongst the gears with a caliper and evaluate it to the measurements on the chain size chart. Make confident you have checked all the specs and checked the correct chain pitch. Then, decide on the proper chain pitch for your needs. This is a essential step in selecting the right chain. So get the right pitch for your roller chain. Correct pitch helps make sure highest efficiency and safety.
To recognize a particular variety of roller chain, evaluate its tensile energy. This signifies the quantity of load the chain can face up to just before breaking. Another crucial parameter to take into account is exhaustion strength. Chains with high exhaustion power are much more resistant to rust and wear than chains with lower fatigue power. The figures on the proper in the common numbering symbolize typical or light-weight responsibility chains, while the numbers on the left depict the pitch of heavy-duty chains.
Double pitch roller chains are a variant of one pitch chains. They are created according to ISO 606 and fulfill the very same standards as single pitch chains. They are mostly employed in programs with lower requirements for speed and electricity transmission. The plates of double pitch roller chains are also lengthier than solitary pitch chains. The double pitch drive series is also utilised for elevator and prolonged conveyor drives. There are three primary kinds of roller chains: one-pitch chains, double-pitch carriers, and oversized rollers.

Roller chain width

When purchasing a roller chain, 1 of the very first choices you must make is its width. To make this willpower, you require to evaluate the all round width of the chain, the diameter, and the width of each and every roller. You need to also know the peak and thickness of the board. After having these measurements, you can start off searching for the excellent roller chain. But ahead of you purchase a new chain, it is crucial to know what to anticipate from the chain alone.
There are many various varieties of roller chains. These chains are available for ANSI and metric measurements. They occur in single-stranded and double-stranded variants. They are usually used for energy transmission. Other types incorporate agricultural, automotive, conveyor, multi-strand, and 4-strand chains. These charts also include a chart so you can very easily see the precise measurement you require. Detailed below are some of the benefits of getting a roller chain.
Roller diameter and pin diameter are critical elements in choosing the appropriate chain width. The width of the chain is the closest binary fraction of 5/8 of an inch. It ought to be at least 50 percent the thickness of the sprocket, and the plate thickness is one particular-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the doing work load and device speed.
The outer hyperlinks of the roller chain are known as pin hyperlinks. These pins are inserted into the bushings of the adjacent roller links. They are held in area by cotter pins. Pin links are typically pressed into the pins of hefty-duty chains. These pins are used to maintain the rollers in spot. Even so, these pin chains can minimize the electricity score of roller chains by up to 20%.
The ANSI 29.1 Metal Chain Specification specifies a least pitch in inches and final toughness of 12,500 x pitch in inches. At the exact same time, the O-ring chain greatly decreases use owing to its lubricating influence. O-ring and X-ring chains incorporate a lubricant injected by vacuum when riveting the chain with each other. Transmission chains are tested and ruled by requirements bodies these kinds of as ANSI. In 2011, the American Society of Mechanical Engineers produced a standard for precision electricity transmission chains.
chain

Roller chain tensile strength

One particular of the most critical indicators of roller chain toughness is tensile energy. This measurement refers to the sum of load the chain can withstand just before breaking. An additional evaluate, called fatigue energy, refers to the maximum load a chain can stand up to just before it breaks. The toughness of a roller chain is dependent on its dimension, the high quality of the metal utilized in its construction, and the warmth treatment method. There are also variances in the types of shot peening employed to deal with metal, pitch holes, and link plates.
When picking a roller chain, the workload is essential. This is the highest load the chain can face up to ahead of tiredness failure takes place. This measurement is vital since it assists figure out the type of load used to the chain. When selecting which roller chain to acquire, be certain to contemplate the mechanical kind and preferred toughness. Then, make certain it satisfies power and load-carrying potential demands.
The ultimate tensile strength of a roller chain is primarily based on the manufacturer’s advisable maximum tensile strength. Even so, the actual tensile toughness may be increased or decrease than this benefit. The functioning load limit of a roller chain can also be calculated by multiplying the chain diameter by the quality. The operating load limit of a chain is the optimum pressure it can stand up to prior to breaking. This worth is normally expressed in details.
The greatest tensile toughness of roller chains may differ by chain variety. The one-strand weighty chain has thick aspect plates for greater shock masses. Single strand weighty-duty roller chains, also recognized as “bushing” roller chains, are also obtainable. Double-stranded heavy chains are structurally equivalent, but they have two layers of steel linked by pins that are virtually twice as strong as regular roller chains.
The tensile power of a single-strand roller chain is around five hundred tons. In comparison, a single-chain blockchain has a tensile toughness of 900. The tensile toughness of the two is similar, and it is not advised to select one or the other. Although steel and titanium chains are considered the strongest supplies for roller chains, these materials are not magnetic.

China supplier GB ISO Standard Machine Small Single Row Transmission Conveyor Roller Chain     with high quality